Materials Manufacturing

Materials Manufacturing

Increase Uptime, Optimize OEE, & Improve Factory Floor Productivity

reduction in maintenance planning time
0 %
reduction in overall maintenance costs
0 %
increase in equipment uptime & availability
0 %+

reduction in maintenance planning time

0 %
reduction in overall maintenance costs
0 %
increase in equipment uptime & availability
0 %+

Equipment failure is responsible for unplanned downtime in materials processing plants,

accounting for 42%

of unplanned downtime in materials processing comes from one culprit: equipment failure

How do you reduce equipment breakdowns, improve safety, and streamline production?

Key Challenges

Unexpected equipment failure

Breakdowns in crushers, mixers, or conveyors disrupt material flow and production schedules.

High cost of unplanned downtime

Idle kilns, furnaces, or processing lines drive up losses in output and maintenance spend.

Reactive maintenance processes

Waiting for machines to fail leads to safety risks, wasted raw materials, and costly emergency fixes.

Solving Industry Challenges With AI

Streamline scheduling, tracking,
and compliance

AI-powered insights to stop
downtime before it starts

Smart, wireless, rugged, and
ready for action

Engineered to deliver AI-powered maintenance intelligence, wherever the cloud can't go

Our Solution

Our Cognitive Maintenance Platform and IoT Sensors continuously monitor your assets and detect anomalies early. Combined with our CMMS, you gain full visibility and control over all maintenance tasks.

Real-Life Case: DuPont Modernizes Maintenance with AI-Powered Insights

As one of the world’s leading materials and chemical manufacturers, DuPont needed a smarter way to manage its critical production machinery. With limited real-time visibility and high dependency on manual checks, their teams risked missing early signs of equipment failure.

Groundup.ai deployed our Cognitive Maintenance solution across their facility, starting with pumps, key to the flow of chemical operations. Our AI quickly detected a hidden anomaly: unusual noise and rising heat levels pointed to ball bearing damage in a pump motor. This issue had been previously overlooked, even during the pilot installation.

Production Line, Protected

Early detection helps manufacturers prevent costly breakdowns, reduce material waste, and ensure consistent uptime and safety across production lines.

Raw Materials Handling

Processing & Grinding

Mixing & Blending

Material Transport

Energy & Utilities

Quality & Packaging

Pumps

Fans & Blowers

Compressors

Gearboxes

Motors

Mixers & Agitators

Conveyor Drives

Centrifuges

Turbines

Crushers & Mills (Ball/Vertical)

Let’s Get Started

Prevent failures

Catch early warning signs before breakdowns happen with AI-powered anomaly detection.

Drive efficiency

Optimize maintenance workflows and resource usage with real-time insights.

Increase uptime

Keep your machines running longer with predictive alerts and smart diagnostics.